Metal bending processes are used to form pipes or tubes that can be used for different applications such as petroleum pipe lines, handles, as freeway signs, in power plants and more. There are different machines as well as processes that are used to bend metals these days however this was not the case in the past.
In fact if you had to trace back the history of metal bending it goes back to the ancient Chinese civilizations. This is where reeds were used as tubes to transport water. In other parts of the world, hollow trees were used to transport water from one place to another. Later as newer technologies were developed, manmade tubes were created and machines that would help create tubes and bent tubes were first developed. Cast iron was used later on in England as part of industrialization to form pipes and tubes but this was manually done. This requirement was mainly due to the creation of the new railways network and manufacturing industry set up. Later on as technologies developed, converter furnace processes was introduced and these processes helped produce hollow bars as well as malleable low carbon steel. With the onset of World War II further aided to the metal bending industry as there was a huge requirement for pipes and tubes in aircraft, ships as well as automotives.
Currently, with the advanced technological developments as well as computerization, metal bending is done using different processes and machines. In certain specific cases even pre programmed robots are also used to perform heavy duty metal bending tasks. These days there is a lot of demand for pipe benders as they are used in different industrial applications. Larger and powerful benders are used for heavy industrial applications. Piping as well as mandrels is used to support as well as secure the pipe while the metal is being pushed to be bent. The ram, which is the upper part of the press, is used to shape the metal as well as form different shaped bends.
The uses of pipes bent are plenty. They are used in marine vessels, tanks, windmills as well as trains too. They are also used for architectural as well as structural applications and they are also used in stadiums, skyscrapers, bridges, canopies, homes, stores, stadiums and more.
There are different metal bending service providers and you find the one who caters to your needs depending on your requirements.
A flange is a ring or collar, usually provided with holes for bolts, and screwed or welded over the end of a tube or pipe to permit other objects to be attached to it. Flanges are often used in plumbing, pipelines and construction zones. Flanges are very useful because they can be adapted to the needs of a project. If a pipeline needs to change course, for example, the flange can be removed and changed to accommodate the new pipeline channel. Flanges are also valuable because they serve as reinforcement for pipes, making them much stronger than they are on their own.
There are many different types of flanges but below are a few of the most common:
Anchor flanges: Anchor Flanges are used to anchor pipe – often when crossing streams or ravines. They are a double hub piece of steel that is put into a special holder that is part of a piling to support the pipeline and resist loading. The anchor structure is welded to the pipe and usually embedded in concrete. Anchor flanges actually contain axial thermal expansion – that is axial thrust in pipelines. The assumed design temperature change is 90 degrees Fahrenheit. The thrust is transferred to the anchor foundation -in which the anchor is mounted. These flanges are used at crossings and points with changes in pipeline direction.
Expander flanges: An Expander Flange is a type of welding neck pipe flange used to increase pipe size at the flange connection. Expander flanges are also known as a cost-effective alternative to using a separate reducer-welding neck flange combination. Some advantages of the expander flange are that its compact size saves space when compared to reducer-welding neck flange and that only one butt-weld is needed for installation making it very cost-effective.
Split flanges: A split flange is easily installed on pre-existing piping. It is made up of two interlocking pieces that fit securely together using nuts and bolts or welding it into place. Because it is made of two parts, split flanges are used to reinforce weakened areas of piping, or to add an attachment in places conventional flanges cannot.
Like most other industries, flanges have standards that they must meet in order to be sold and used it the field. Flanges manufactured in the United States are judged by ASME standards. Flanges that are made to ASME standards are usually made from forged materials. Flanges are important pieces of equipment that are used on most every construction site, pipeline and plumbing job in the world. These are just a few types of flanges to give you an idea of what to look for and how diverse flanges are. There are many flange manufacturers that provide very high-quality products. When choosing a manufacturing, be sure that the sales representative is knowledgeable about their inventory and the capabilities of their flanges.
If you want to start an industrial maintenance company, there are several things that you need to do to be successful in this kind of business. Just follow some important information below before you start your industrial maintenance company.
The first thing that you have to do is to make preparation. This type of company commonly provides wide range of services that include cleaning, repair and routine equipment maintenance, installations, and painting. It is known that there are different requirements from various industries. Therefore, as an entrepreneur, you should spend your time to find where there is a need and also what kind of lack services in the area. You can start by finding the experienced staff before you offer services that you may not be able to provide. You can hire an electrician who is already familiar with the large industrial equipment. Besides, you also need to search for subcontractors at the beginning who are able to work on-call every time when needed.
The second thing that you should do is to train and hire a cleaning crew. The crew has to be prepared for handling jobs like cleaning industrial curing ovens, fans and light fixtures, ductwork and exhaust systems, in addition to floors, offices, and restrooms. By cooperating with training company, you can be easily to train cleaning crew.
The third thing that you need to do is to invest in software program which can beneficially help you in managing your business and also giving you the ability in managing the schedules of maintenance for your clients. By offering this service to your customers, you will be able to take off all of the maintenance concerns from your clients while you can make yourself indispensable and securing the contract. Besides, you also need to search for suppliers that offer innovative cleaning products which can make the best use of your staff time as well as impress clients.