Advantages Of Laser Cutting Vs Mechanical Cutting

Being able to control a broad range of laser parameters precisely helps transform a flat sheet of metal into numerous parts with a variety of characteristic without the need of tooling. Read on to learn about the advantages of laser cutting over mechanical cutting.

Cleaner Cuts

Lasers allow for smaller and cleaner cuts, with complex detail and good edge quality in sheet metal or round, square, rectangular, and/or triangular tubing. Unlike with mechanical cutting, cuts are burr-free and can be incredibly intricate. Lasers can also be used to accurately cut wood, plastics, ceramics, or wax.

3D laser cutting is also available for parts with unique hole geometries and CNC laser cutting is available for creating curves and creating complex 3D structures. 6-axis laser cutting capabilities allow for cuts at any desired angle for weld prep, plus achieve the highest accuracy for easy fit-up of assemblies – all in a single program cycle.

Greater Accuracy – Less Wasted Metal

Mechanical cutting involves contamination and wear and tear of the blades on the cutting machines, but lasers have no actual surface to wear out, so they can cut as many identical products as you need without wearing out. Laser cutting also produces greater consistency from part to part. And laser cutting isn’t just for cutting out parts. Lasers can cut holes straight through the metal, etch, or even counter-sink holes.

Additionally, because the laser is so precise there is less wasted material surrounding the cut. And even furthermore, because there are less wasted materials, you can cut down on the time and effort it takes to clean up every day.

Minimal Operator Intervention

Laser machines are fairly easy to use and don’t require a large amount of skill or training. With newer, modern day laser cutting machines the number of steps that require human action have been dramatically reduced, allowing for more efficient part nesting capability due to greater programming flexibility.

Quicker Production

Most laser equipment also comes with automatic load/unload features, adding efficiency for the lasers to run while an employee is on break or at lunch, and allowing for much quicker production of items.

By using lasers you will have the precision parts you need much quicker and more cost effectively than with other types of machines. Lasers can be used to cut carbon steel up to 1″, stainless steel up to 0.5″, and aluminum up to 0.375″.

6 Advantages of Industrial Robots

If you are going to install industrial robots in your production center, we suggest that you consider some important things first. For instance, you should be familiar with the advantages of these systems. In this article, we are going to take a look at some major advantages of installing industrial robots. Read on to find out more.

Increased Efficiency

The first and biggest advantage is the speed offered by these machines. These units are much faster and efficient than humans. Actually, they are built and designed to offer the highest accuracy possible. Most of these robots are installed to take care of processes that take a huge amount of time if done by humans.

So, increased efficiency is a great benefits that manufacturers can enjoy if they choose to opt for these automated machines.

Improved Quality

Since these units offer the highest level of accuracy, they can be used for the production of high quality products that save time and money. Aside from this, the quality of products is great, which cuts down on the cost of quality control. Therefore, high quality standards are met.

Better Working Environment

In product units, some tasks involve a lot of danger for humans. These repetitive tasks may cause an injury to workers even if enough care is taken. Therefore, installing robots in these production units is a much better idea as far as improving the work environment is concerned.

Therefore, working conditions can be greatly improved for the purpose of employee safety in different factories.

Increased Profitability

With the introduction of industrial robots in product plants, manufacturers can ensure highest profitability due to cost reduction. Since these machines help reduce the time and other resources required to product different products, it’s possible to enjoy higher profits. In other words, if you want to enjoy higher profits over the long haul, you may consider installing some industrial robots.

Longer Working Hours

Since employees need breaks to get rest, longer working hours are required to complete the projects. Apart from this, attention span is negative impacted by distractions in work places. On the other hand, robots can perform their jobs 24/7 while offering the highest level of efficiency.

According to statistics, it’s possible to increase the output by 40% if robots are installed in product units. Partly it’s because of the stamina. Machines can work 24/7 without getting tired unlike humans. Apart from this, robots don’t require absences or holidays.

Prestige

If you are looking to improve your prestige, industrial robots can help. In other words, robots can work like an ideal marketing tool to boost your brand image. Therefore, you may want to install industrial robots to enjoy higher productivity.

Long story short, we hope that the advantages explained in this article will encourage you consider installing industrial robots in your production plants. We suggest that you do your homework before opting for the right type of industrial robots for your business. This will ensure you get the best product to meet your needs.